In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. For context within the 2015 qtr, key connections between this technology assessment, other qtr technology chapters, and other chapter 6 technology assessments are illustrated below. Department of energys office of energy efficiency and renewable energy, industrial technologies program itp. Innovating clean energy technologies in advanced manufacturing. Department of energys industrial technologies program itp and the hydraulic institute hi. Manufacturing and industrial energy efficiency and renewable. Thermal effi ciency is commonly used to measure the efficiency of energy conversion systems such as process heaters, steam systems, engines, and power generators. Introduction to industrial energy efficiency 1st edition. Eventbased production control for energy efficiency.
The 2012 directive, as amended in 2018, sets rules and obligations for the eus 2020 and 2030 energy efficiency targets. Energy and employment report, may 2018, by naseo and efi see pages 1517 for methodology details. Industrial corporations and the role of ratepayerfunded support was developed as a product of the state and local energy. The energy improvement analysis results in a fundamental understanding of production energy dynamics and a significant decrease of energy cost for a manufacturing facility. Energy efficiency improvement opportunities for the. A few of these special circumstances are addressed in section 5 of the manual, special considerations for energy efficiency and renewable energy systems. Energy efficient manufacturing from machine tools to. Energy efficiency as a lowcost resource for achieving carbon emissions reductions is a product of the national action plan for energy efficiency and does not reflect the views, policies, or otherwise of the federal government.
Manufacturing and industrial energy efficiency and. The systems approach to improve energy efficiency in. There is currently a lot of discussion surrounding energy efficiency in modern production plants, and manufacturers of systems solutions are continually unveiling new concepts to address the issue. Energy efficiency in manufacturing systems, by sebastian thiede. Manufacturing, renewable energy and thermodynamics. Case studies of energy efficiency programs in large u. To exploit these potentials, dynamic interactions of.
Presents best practices and opportunities from all corners of the world. An approach for reducing energy consumption in factories by. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. Information related to their energy efficiency is provided. This energy guide provides an overview of available measures for energy efficiency in the commercial baking industry. Energy efficiency can be defined as the effectiveness with which energy resources are converted into usable work. The good news for europe is that, thanks to energy conservation policies, industrial electricity consumption is now on a. Specific energy consumption can vary widely among different. Barriers to industrial energy efficiency page 3 ii. Bsr energy management handbook energy savings for key energyconsuming systems 1. The problem is that in many manufacturing systems only a portion of the overall compressed air is being used.
In automotive manufacturing, energy consumption can vary depending on various factors such as the size of the cars being. About 8hp of electrical power is used to generate the electricity required for 1hp of compressed air, making it the least efficient and sustainable plant utility. Energy consumption is of great interest to manufacturing companies. Therefore, an innovative and comprehensive methodology with a generic energy floworiented manufacturing simulation environment as a core element is developed and embedded into a stepbystep application cycle. Strategy context of decision making for improved energy efficiency.
Thats why we offer a range of rebates and incentives to businesses that participate in energy efficiency programs that are designed to help you operate profitably and sustainably. They are contributing to progress, while also reducing the environmental and energy impact of product manufacturing. A networked approach to improving energy efficiency in manufacturing automation systems. Energy efficiency optimization of air supply system in a. A new motor drive ecosystem for optimizing energy efficiency in factory production systems is gaining widespread acceptance worldwide. Energy efficiency in plastics processing polymer transport heat form transport postprocess cool energy energy energy energy energy energy product services and buildings energy needs the questions to ask and answer which areas have the largest electrical load. Energy and materials efficiency by increasing process stability energy and materials efficiency in mechanical, thermal and chemical manufacturing processes and systems closed resource cycles integration of resources in process chains and systems lossfree operation of infrastructure by production facilities and factories development of methods. Energys office of energy efficiency and renewable energy invests in a diverse portfolio of energy technologies. Manufacturing and industrial energy efficiency and renewable energy from ameresco match deep engineering experience with espc funding. Energy losses in manufacturing processes are often accepted today as a necessary evil of highquality production. Improving energy efficiency in manufacturing systems art. Energy efficiency improvement and cost saving opportunities. A manual for the economic evaluation of energy efficiency and.
Patrik thollander is a professor of energy systems in the department of management and engineering at linkoping university and guest professor at department of building, energy and environment engineering, university of gavle. Energy efficiency improvement opportunities in fan. Forty sixth cirp conference on manufacturing systems 20. Energy efficiency criticality for manufacturing systems has recently been investigated and. Department of energy office of energy efficiency and renewable energy independence ave. Relevant conventional and nonconventional processes, utilized in the three major industrial sectors of aeronautics, automotive and white goods are briefly discussed. Heating, ventilation, and air conditioning hvac systemsthe chilled water plant, steam and hot water plant, and air distributionconsume 65% of the energy used in pharmaceutical manufacturing facilities, according to research by lawrence berkeley national laboratory 1. Energy and materials efficiency in mechanical, thermal and chemical manufacturing processes and systems. Energy efficiency as a lowcost resource for achieving carbon. Energy efficiency in discretemanufacturing systems. Energy efficiency in manufacturing systems request pdf. Coal or oil are heavily used, especially by primary industry and manufacturing and refining.
In february 2010, energy efficiency joint workshop was held and iectc65jwg14 was organized to develop guidelines for the design and operation of energy efficient systems in the field of industrial automation and industrial process control from a system point of view, as requested by the. Energy efficiency in manufacturing systems, by thiede, sebastian in sustainable production, life cycle engineering and management, series. Compressed air is one of the most expensive uses of energy in a manufacturing plant. Energy use in industry industry is the major user of energy in modern society, accounting for roughly 40% of final energy use. Overview on existing types of tools for energyefficient production. Building on improvements in energy efficiency in u.
An integrated approach to energy efficiency in automotive. Nevertheless, depending on the established levels, the systems, outputs, and inputs can be differently understood, and the energy efficiency definition will be different for each level. Manufacturing systems in the person of the conference chair professor hoda elmaraghy. Energy efficiency jobs in america endnotes 1 unless otherwise stated, all data are from the 2018 u. Background section 7 of the american energy manufacturing technical corrections act directs the u. Ecosystem for optimizing energy efficiency in factory. Energy efficiency and savings for the biotech industry. A more systematic approach to energy usage analysis, which helps in gaining a deep understanding of the manufacturing systems variables to improve efficiency and savings at all levels, is needed. Improving pumping system performance acknowledgements this second edition of improving pumping system performance.
The role of energy efficiency and demandside response in the energy transition. In general terms, the energy efficiency of manufacturing systems can be defined as the relationship between the productive output of production systems and the total energy supplied to them e. Optimizing hvac systems to improve energy efficiency. The national renewable energy laboratory, a doe national laboratory, produced pv faqs for. Energy efficiency in transport, buildings and communities showing the benefits of an integrated approach. Relevant conventional and nonconventional processes, utilized in the three major. Investments in energy efficiency are a sound and key business strategy in todays manufacturing environment.
Wenning, smart manufacturing technologies and data analytics for improving energy efficiency in industrial energy systems, 2017 american council for an energy efficient economy summer study conference, denver, co. Power distribution systems a companys distribution systems network carries electricity from the transmission system and delivers it to its equipment and factories. Energy efficiency in manufacturing systems springerlink. Thermal efficiency is essentially the measure of the efficiency and. However, in most cases the energy consumption of the various components of the manufacturing systems, such as machine tools, are considered using t average. Improving pumping system performance us department of energy. Energy efficiency in plastics processing practical worksheets. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. Around 10% of total industrial energy consumption is used to generate compressed air in manufacturing systems, which makes compressed air one of the most expensive forms of energy in the industry saidur et al. Request pdf energy efficiency in manufacturing systems energy consumption is of great interest to manufacturing companies. Although there may not be a specific right or wrong way or a specific formula for handling some of these. Dec 24, 2018 a geneticbased control algorithm is proposed to balance the tradeoff between the gain from energy saving and the expense of throughput loss. Timken company and riverdale mills are changing their processes to be more energy efficient and using innovation to bring forth a range of less energyconsuming products.
Implementing energy efficiency in manufacturing depositonce. Patrik is conducting research related to improved energy efficiency in industrial energy systems. Labs, fume hoods, cleanrooms, multiple facilitiesthe biotech industry has its own energy challenges and requirements. A networked approach to improving energy efficiency in. Therefore, to increase the energy efficiency of the manufacturing systems, both energy consumption reduction and better use of resources are key factors to be improved for achieving a sustainable development from all dimensions. Amerescos energy specialists go beyond basic energy services to address energy efficiency in terms of the processes and processrelated systems that are specific each customers industrial operations.
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